• 南通海獅船舶機械有限公司
  • 聯系人:康先生
  • QQ:277134481
  • 地址:南通市通州區
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詳細介紹

船用管路清洗泵站 Marine Hydraulic Rinsing Pumping Station

船用管路清洗泵站屬于船舶配套類裝備制造技術領域,主要用于船舶投油、駁油、管路清洗等,也可用作石油、化工等行業的管路清洗設備.設備由清洗循環柜、泄油柜、駁油集油泵、串油泵、電加熱溫控系統、濾油器、自動控制以及液壓控制系統組成。它通過操作可完成對管路的粗洗、精洗、對清洗油集油、駁油、電加熱自動控制、廢油的收集與回收等工藝環節。

Marine Hydraulic Rinsing Pumping Station 

The marine hydraulic rinsing pumping station belongs to the category of ship auxiliary equipment manufacture, and is mainly used for ship oil injection, oil transfer and pipeline cleaning. It is also applicable to pipeline cleaning in petroleum and chemical industry. It consists of cleaning circulating cabinet, oil drain cabinet, oil collecting pump, flushing oil pump, electric heating temperature control system, oil filter, automatic control and hydraulic control system. The pump device is applicable to rough and fine pipeline cleaning, cleaning oil collection and transfer, electric heating automatic control, waste oil collection and recycling. 

其他功能:加熱(空白)、液壓沖擊(E)、壓力試驗(T)

Additional functions: heating (blank), hydraulic shock (E), pressure test (T)

流量Rate of flow      壓力Pressure

滑油、液壓油 常規清洗設備技術參數Lubricating oil, hydraulic oil    Conventional cleaning equipment technical parameters

主油泵功率 Main oil pump power  管道試驗壓力Pipeline test pressure    

過濾精度Filtering accuracy

柴油 常規清洗設備技術參數

備注:部分參數根據客戶要求修正,特殊清洗設備可根據客戶要求定制。

Diesel    Conventional cleaning equipment technical parameters

Remarks: Partial parameter revision and customized cleaning equipment manufacture services in accordance with customer requirements are available.

 

設備特性

1. 功能齊全:溫度可自動控制;

             流量、壓力可根據需要調節;

             有駁油、集油、液壓沖擊控制功能;

             設備配有多級過濾。

2. 工作效率高:40小時/系統清洗時間,比傳統清洗效率提高5倍以上。

3.過濾成本低:清洗成本≤5000元/系統,是傳統清洗成本的1/10。

4.清洗精度高:最高過濾精度1μm,清潔度可達NAS6級以上,比傳統清洗法提高4倍以上。

5.清洗油循環利用,整個清洗過程無廢油產生,節能環保。

Equipment characteristic

1. Complete functions: automatic control of temperature

             Adjustable rate of flow and pressure;

             Controllable functions of oil transfer, oil collection and hydraulic shock;

             Multistage filtration.

2. High working efficiency: 40 h/ system cleaning time, 5 times more than the traditional cleaning. 3. Low filtration cost: filtration cost ≤5000 yuan / system, 1/10 of the traditional cleaning cost.

4. High cleaning accuracy: with maximum filtering accuracy of 1μm, cleanliness of higher than NAS6 level, 5 times as the traditional one.

5. The recycling of cleaning oil generates no waste oil and makes it an environmental-friendly process.

1、集油-駁油單元

集油-駁油系統由三通球閥、電機、齒輪泵、濾器組成,可實現清洗工作進行前的駁油以及清洗工作后的集油功能。

1)將油桶內的油抽進油箱;

2)將油箱內的油抽進收集油桶;

3)將油濾器內的污油過濾后抽回循環油箱,以節約用油,減少浪費,消除污染。

1. Oil collecting - transfer unit

The oil collecting - transfer system consists of three-way ball valve, electric engine, gear-type pump and filter. It is used to transfer oil before cleaning and collect oil after cleaning.

a. Draw the oil out of oil drum to oil tank;

b. Draw the oil out of oil tank to oil collecting drum;

c. Filter the dirty oil and draw it out of the filter to circulating oil tank for conservation and environmental protection.

2、 計量單元

由流量計、蝶閥、壓力表、溫度表等組成,可實現對現場工作介質即時流量以及累計流量的顯示,以便調節管路流量和壓力。

2. Measurement unit

The unit, consisting of flow meter, butterfly valve, pressure gauge and thermometer, will indicate the site operating medium instant flow and cumulative flow to facilitate pipeline flow and pressure adjustment.

3、液壓脈沖裝置

設備配置液壓脈沖裝置,在管路內產生液壓沖擊,縮短清洗時間,提高清洗效率。脈沖裝置最高壓力在額定工作壓力范圍內可調, 脈沖間隔時間可根據實際需要設定。

3. Hydraulic pulse device

Equipped with hydraulic pulse device, the device will generate hydraulic pulse inside the pipeline to shorten the cleaning time and improve cleaning efficiency. The top pressure of the pulse device is adjustable within service pressure rating, and the pulse interval could be adjusted in accordance with practical condition.

4、過濾單元

整個串油過程采用多級過濾:

1)吸油口設粗濾器1只,過濾精度為100μm,要求濾芯可清洗;

2)回油管路設粗濾器2只, 過濾精度約200目.在回油管路上設一取樣閥;

3)回油管路設精濾器1只,過濾精度1μm(高分子濾芯,加目視壓差發訊裝置,在國外定制)。

4. Filtering unit

Multistage filtration is applied to the whole flushing process:

a. A rough filter is installed at the oil suction with filtering accuracy of 100μm and washable filtering element;

b. Two rough filters are installed on oil return line with filtering accuracy about 200μm. Install a sampling valve on the oil return line;

c. A fine filter is installed on the oil return line with filtering accuracy of 1μm (high molecular filter element customized abroad with visual differential pressure sending unit).

5、溫控單元

泵要通過電加熱器、冷卻器來控制系統的溫度,能在40℃-65℃內自動梯度加熱。若溫度超過65℃,冷卻器自動開啟。油溫由智能儀表控制,整個過程實現了智能自動化。

5. Temperature control unit

The pump house, which controls the system temperature mainly through electric heater and cooler, could conduct automatic gradient heating from 40℃ to 65℃. If the temperature exceeds 65℃, the cooler will start automatically. The oil temperature is controlled by intelligent meter, which makes the intelligent automation of the whole process a reality.

6、試壓單元

根據客戶的要求,可配備由高壓泵、電機、壓力表、溢流閥等組成的試壓泵組合件,壓力范圍40bar-800bar。

6. Pressure test unit

According to customer requirements, the optional pressure test pump assembly consisting of high-pressure pump, electric engine, pressure gauge and overflow valve will be provided, with pressure range of 40bar-800bar.

7、電控操作單元

電控操作系統,主要通過電控箱實現。泵站所用電源為三相三線380V 50HZ電源,經自動空氣開關引入泵站。電控箱裝在投油裝置側壁,所有電器元件集中放在箱內,通過電控箱可實現集油、駁油、投油串洗的集中控制。

7. Electronic control unit

The electric operation system of the pump house is relied on electric cabinet. The power supply for pump house is three-phase three-wire 380V 50HZ, which is plugged in through automatic air switch. The electric cabinet is installed on the side of oil injection device with all the electrical components inside. The electric cabinet provides an access to central control of oil collection, transfer, injection and flushing.

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